3D construction Panel and eps board machine lines
3D Panel introduction
What is 3-D panel:
3d panel is a prefabricated Three Dimensional Lightweight Structural panel consisting of a super-insulated polystyrene core sandwiched between two engineered layers of 10 ga Steel welded wire fabric mesh. To complete the panel form process a 10 ga Steel wire truss is pierced completely through the polystyrene core and welded to each of the outer layer sheets of 10 ga Steel welded wire fabric mesh.
Steel Wire Mesh Welding Machine
Main Features:
1.The Welding Machine welds the horizontal and vertical wires to form a steel wire mesh. Mesh Width: 1200mm, Grid size: 50 x 50mm or 50 x 100mm;
2.PLC control system to automatically straightens, welds and cuts the steel wire;
3.The A type machine has the mechanical transmission system;
4.The B type machine makes use of the integrated pneumatic system to ensure that the operation is stable, high reliability and long life span of the equipment.
5.The horizontal steel wires use the integrated straightening and cutting system to ensure stable operation and high accuracy;
6.The Automatic Alarm Device is easy to operate and maintenance;
7.Will automatically cut the steel wire mesh according the pre-set mesh length.
Usage:
-Fast High Quality Construction Time saved
50% faster than standard construction Speed, occupancy - Saves money on construction loan dollars
Due to easiness of installation, the terms are 10 times decreased!
-Enhanced resale and marketability value
-Reduces the need for heavy equipment on job fewer trades on job site.
-Strength Durability Greater Structural Integrity
-Monolithic design for superior Strength, Safety and Security
-Excellent performance in seismic zones (Earthquake Resistance)
-Noncombustible structure Savings of 18% to 30% on fire Insurance
-Excellent Hurricane protection-up to 225mph wind load
-Insect Termite Rodent Resistant to Mildew and Mold growth, fungi resistant.
Product description:
3D panel is a load bearing wall building material which adopts 3-dimension spatial steel wire mesh frame as the framework, anti-flaming polystyrene (EPS) foam panel or rock wool panel as heat protective core layer. External layer of the wall building material is sprayed with the pea gravel concrete or slush. It can be used to build the self-supporting house under the height of 10 meters according to the specifications constituted by the associated Chinese associated branches. According to US and European specifications, 3D panels can be exclusively used as the load bearing walls, the roof surface plates and floors of the self-supporting house under 7 storeys.
The production line is composed of KY-1200-A welder, KY-1200 plane mesh welder, the steel wire rolling device, the steel wire bending device, the air compressor and purification plant and cement mortar spraying machine and so on. The micro-processor is used to control the whole production process of automatic wire feeding, welding and cutting and so on. Production capability per year can reach 450,000~600,000 m2. The touch screen of the liquid crystal display and the overhang frame integrated device are provided. Modular design is adopted for control unit. Multi-item self-test functions are provided. The equipment has good maintainability, stability and reliability.
The production line belongs to initiative technology in China and is in the leading position at home. Multi-item technical criteria have reached or approached advanced technical level in the like products in the world. Now the production line has been exported to the Middle East region.
Features of the machine line:
1) perfect flatnessof wire mesh panel
2) strong welding strength
3) Low joint omitting rate
4) High accuracy on truss wire inserting, truss wire length and mesh size.
5) One machine is able to produce different kinds of 3d panel with different quantity of truss wire, so as to realize different propose of use.
6) Main components used in the machine are of famous brand both at home and abroad
7) PLC controlled. Operated through touch screen
Used materials:
Anti-flaming polystyrene foam panel or rock wool panel 2.5mm- 4.0mm cold drawn low carbon wire or galvanized steel wire
Main parameters:
Product specifications of the steel wire mesh frame sandwich panel(length width thickness)
1220 (66,78,96,108,126,138) (3000~6000)mm
Can produce two types of the steel wire mesh frame sandwich panels at the same time for dense inserting and loose inserting .
Can produce two types of 3D panels at the same time, whose separations between the mesh surface and EPS panel are 13 mm and 19 mm the steel wire mesh frame sandwich panels for single surface and double surface.
Production capability: 450,000~600,000 m2per year
WeldCmissing rate: 3%
Welding strength: Pull-out rate for single point 450N
Power supply requirement: three-phase 380V 50Hz 360KVA
3D panel production machine line
High automatic technology, low joint omitting rate, large joint strength, smooth quality prod
Rated electrical power |
75KVA |
| Input voltage |
AV380V 50Hz |
| Air source allocation |
3 cubic meter/min 0.6MPa |
| Applicable range |
Core panel thickness |
50mm-100mm |
| Truss wire configuration |
Single or double sided mesh, different densities of truss wires |
| Production standard |
Standard sandwich panel |
length |
3000mm |
| width |
1220mm |
| Nonstandard sandwich panel |
The length according to your requirement ≤6000mm |
| Material characteristics |
Welded wire material |
2.0-4.0mm cold-drawing low-carbon steel wire |
| Core panel material |
Anti-flaming EPS board & XPS board |
| Grid space of mesh |
52mm*50mm(A-model) /
50mm*50mm(B model) |
| Lacking welding rate |
≤5% |
| Welding strength |
Single point≥330N |
| Overall dimension |
length |
13500mm |
| width |
1800mm |
| height |
1700mm |
| Weight |
4000kg
|
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