PLC Control Automatic Concrete Reinforcement Steel Wire Mesh Welding Machine (KY-3000R-Q)

• Customization: Available
• Cooling Way: Water Cooling
• Control: PLC Touch Screen
• Model NO.: KY-3000R-Q
• Welding Way: Custom Cylinder
• Type: Resistance Welders
• Wire Diameter (mm): 6 - 12 mm
• Key Selling Points: High Productivity
• Electric Capacity: 200kVA*15
• Welding Speed: 40-60 Times/Min
• Voltage: 220V/380V/415V/440V (Customized)
• Pull Mesh Motor Type: Servo Motor
• Dimensions: 25m*3.2m*2.3m
• Certification: CE ISO
• Wire Materials: Cold-Rolled,Hot-Rolled Ribbed Bars and Steel Rod
• Single Package Size: 25000X3200X2300 Cm
• Single Gross Weight: 25000.000 Kg
• Transport Package: According to Customer Requirements
• Specification: QS SGS
• Trademark: KAIYE
• Origin: Hebei, China
• HS Code: 84633000
• Production Capacity: 10sets/Month

Product Description

Product Description

Automatic reinforcing steel wire mesh welding machine

This steel mesh welding production line is an innovative equipment independently developed by our company based on years of experience in wire mesh welding technology at home and abroad.

 

The feeding of warp steel bars is manually arranged, and the servo car automatically transports the steel bars. The cylinder is tightened to ensure that the finished mesh is neat.

 

The raw materials for parallel steel bars are fed using a chain feeding method, and are equipped with an automatic feeding device that can store a large amount of raw materials. Easy to operate, improve production efficiency, and reduce labor costs.

 

The welding host uses high-quality double force cylinders with adjustable welding pressure. There is an alarm device on the electrical cabinet, and all faults can be displayed on the screen. Machinery can use staged welding to reduce the impact of mechanical operation on electricity.

 

The diameter range of the welding wire of this machine is 6-12 mm, and the mesh size is 100-300 mm, which is infinitely adjustable. The maximum width of the welding wire mesh is 3000 millimeters (or according to customer requirements).

 

The length of welded steel mesh is 3-12 meters, and we can also produce specialized turn mesh flipping devices for customers to choose according to their needs.

 

Product Parameters

Reinforcing Mesh Welding Machine	KY-3000R-Q	KY-2500R-Q
Max. mesh width (cross wire length)	3,000 [mm]	2,500 [mm]
Min. mesh width (cross wire length)	1,000 [mm]	1,000 [mm]
Max. mesh length (line wire length)	6,000-12,000 [mm]( According to the customer request)
Min. mesh length (line wire length)	1,500 [mm]	1,500 [mm]
Line wire spacing	≥100 [mm], adjustable
Cross wire spacing	≥100[mm], programmable adjustable
Line wire diameter	Φ5– Φ12 [mm]
Cross wire diameter	Φ5 – Φ12 [mm]
Max. welding capacity	Φ12+ Φ12 [mm]
Max. welding speed	60-80 [strokes/min] (cross wire no°/min)
Air consumption	≥0.6Mpa, 1.5m3 /min
Cooling water consumption	≥0.2Mpa, 0.5m3 /min
Electronic parts specifications
Numbers of welding transformer	15	12
Numbers of electrode	30	24
Total installed power	15× 200 [KVA]	12× 200 [KVA]
Control voltage	DC24 [V ]	DC24 [V ]
Power supply voltage	380 [V] – 50 [Hz] ( According to the customer request)
Wire Material	Low carbon cold-rolled & hot-rolled ribbed steel bars or round steel

Detailed Photos

Raw material rack.
The machinery is equipped with a rack for placing steel bars, making it convenient for workers to feed the wires.

Line wire feeding system.
Line wire feeding system uses servo motors for fast operation and precise wire feeding.

Pneumatic pressure wire device.
The pneumatic wire pressing device is specially designed to ensure that the wire feeding length is neat and the mesh is more beautiful.
 

Pneumatic Line wire baffle.
Pneumatic Line wire baffle can automatically lift and lower according to the mechanical operating conditions to ensure that the top of the mesh is neat and tidy.

Welding cylinder.
The welding cylinder is independently designed by our company using a double force increasing structure, with adjustable pressure, stable operation, and durability.

welding electrode.
The welding electrode is made of high chromium copper alloy material, which is wear-resistant and durable, and can be reused in the reverse direction.The electrode holder is equipped with water cooling function.

Connecting copper blocks.
In order to ensure better welding effect and current transmission efficiency, we adopt a single wire single circuit connection method, and all connections are made with copper blocks.

Welding Transformer.
We use high-quality all copper clad transformers and are equipped with water-cooled cooling for welding transformers.
 

Mesh protrusion device.
When mechanically welding and pulling the mesh, it lifts the mesh to avoid wear on the welding electrode caused by pulling and welding.

Pull mesh platform.
The mesh pulling trolley adopts an independent mesh pulling platform and moves through a linear guide rail to ensure speed and service life.

Cross wire auto add device.

The cross wire hopper is equipped with an automatic filling device, which can load 1000kg of wire at once. reduce labor costs.
 

Cross wire feeding device.
We use a chain structure for cross wire feeding, which allows the steel bars to quickly and smoothly reach the designated position.

Roller conveyor System.
The length of the roller conveyor system is usually twice that of the mesh, and we can customize a length of 12-24 meters according to requirements.

Cross wire platform mobile device.
This device can move the cross wire platform for workers to change the welding head and check for faults.

Electric cabinet.
The electrical components inside the cabinet are all well-known brands, and the screen can display in both Chinese and English languages.

Certifications

Our service

Pre-Sales Service

* Inquiry and consulting support. 
* Sample testing support. 
* View our Factory.

After-Sales Service

* Engineers available to service machinery overseas.

* Training how to instal the machine, training how to use the machine. 

 

Company Profile

Factory History.
Hebei Kaiye Machinery Equipment Co., Ltd. was established in 2002. We are mainly engaged in the R & D, design, production and sales of CNC steel wire processing equipment, providing overall solutions for CNC steel wire processing. Products are widely used in railway, highway, bridge, tunnel, real estate, animal husbandry and other large-scale infrastructure construction, steel processing and distribution center and other fields.

Factory workshop.
We have our own wire mesh machinery and several pilot plants with strong technical force and advanced production and checkout equipment.Our main products: wire mesh welding machine, EPS 3D panel machine, reinforcement mesh welding machine, Gabion mesh machine, hexagonal wire mesh machine, wire drawing machine, expanded metal machine,chain link fence machine, CNC stirrup rebar bending machine .

Factory R&D Team.
The factory has a strong and experienced R&D team. The average working experience of each engineer is more than 8 years.Our technology is along the most advanced international route, and we can design reasonable solutions according to the requirements of customers.